August 02, 2016

New Plank-Style Solid Wood Surfaces

By KC Eisenberg

We're loving all the butcher block-style solid wood countertops that are showing up in kitchen and bath projects. Wood surfaces add warmth and texture, and so much color

Plank-style surfaces are another way to add warmth and texture, but show off more of the unique grain patterns and figuring that make each type of wood special. The plank-style tops are made with much wider pieces of wood, up to 8" wide; butcher block is traditionally made of thinner staves, smaller than 1 1/2" wide.

Plank-style tops really highlight the beauty, color, and grain patterns of our local wood species. Check out the options below, shown clockwise from top left: FSC Douglas Fir, Pacific Madrone, Tanoak, and our Willamette Valley Walnut.

We can craft these surfaces in any of our local wood species, and in any custom size to fit countertops, table tops, island tops, or other creative applications. Please contact us for pricing information.

July 25, 2016

What is the best finish to use for butcher block countertops?

By KC Eisenberg

Butcher block and wood solid surface countertops are a popular choice for kitchens and bathrooms these days. And for good reason: The wood adds warmth, texture, and natural beauty to the space in a way that other materials just can't.

But wood needs to be well protected to keep water and wine from staining or damaging it. There are, of course, many products available to help complete this task. So many products. Too many products! 

We break down the pros and cons of some of the most common choices.

Poly Vs. Oil

Polyurethane is a liquid coating that dries into a plastic film. This is great for sealing the countertop, but then there's a layer of plastic between you and your pretty new wood. Also, poly finishes generally have to be removed entirely before any scratches or worn spots can be repaired. Yes, the countertop will need to be sanded entirely clean before any new finish can be reapplied. Ugh!

Oil finishes penetrate down into the wood, bringing out the color and luster of the wood, and allow you direct contact with the warmth and distinctive texture of the wood. Oil finishes can also be spot-repaired without sanding the entire surface -- a huge benefit -- but they will likely require more frequent maintenance than poly finishes, especially in high-impact areas like around sinks or in food prep zones. 

We generally recommend a natural oil finish for the butcher block tops we sell to homeowners due to the ease of application and maintenance. We sell the full line of Rubio Monocoat products and can include them with your butcher block order. Contact us to get pricing for your butcher block project, and check out the full line of standard and custom butcher block options that we offer, all made with locally sourced, sustainably harvested Northwest wood species.

What product to choose? 

We've used lots of products over the years on our samples and displays, and we've polled our woodworker clients on their top choices. We generally recommend modified natural oil finishes for our solid surface and butcher block products because of the ease of application and maintenance. Here are some of the common choices, and the pros and cons of each:

June 20, 2016

Whole-Log Design: Making Use of the Entire Tree

By KC Eisenberg

In Portland, we hear a lot about nose-to-tail cooking, a movement which strives to use every edible part of the animal, not just the prime cuts. We're interested in expanding this concept to lumber products: finding uses for less-than-premium cuts of wood as a way to minimize waste and maximize the yield of the logs.

We've recently helped facilitate projects that make use of juniper jacket boards, which are generally considered waste and are most often relegated to the firewood pile. These are the outer slices of the log that are the first to get cut off when the log goes through the mill. The jacket boards still have the bark attached and show the curve of the tree trunk, with only one flat side.

Check out this fence that uses the jacket boards for the horizontal barriers. We love the rustic look, evocative of a split-rail fence but with more structure.

Our clients have also used jacket boards as siding for chicken coops, sheds, even for retail displays.

What kind of creative projects could you use these boards for?

June 08, 2016

Rotating North Portland tiny house features juniper siding and flooring

By KC Eisenberg

One of the most exciting parts of growing the market for a new building product is watching the innovative ways designers use it in their projects.

Portland firm PATH Architecture recently completed an unusual residential structure in North Portland: a tiny house that spins on a central axis. This special home, built for visiting international students and other guests, rotates 359 degrees in order to follow -- or escape -- the sunlight.

The 144-square foot home's mechanicals are concealed in its crawlspace and are designed to be fully functional no matter the direction the building is facing.

But what gets us really excited is the custom Restoration Juniper siding on the fascia. We partnered with the design team to mill a tongue-and-groove profile onto 2" thick kiln-dried juniper lumber, turning it into multi-dimensional siding in varying widths and thicknesses. The siding was then finished with a charcoal-gray TimberPro stain.

We also love the juniper flooring featured inside the home. Our 5" solid juniper flooring was used throughout the main floor, even in the bathroom, and received a sturdy coat of polyurethane to ensure durability and water-proofing. Be sure to look up, too -- the juniper was also installed across the ceiling for added warmth and texture in the otherwise minimal white interior.

Click here for more information about this cool project.

Click here to watch a video of the rotating home in action.

Photo at top: A close-up of the custom juniper T&G siding detail with its dark gray stain.
Photos below: The house in its North Portland setting; the 5" juniper flooring paired with glossy white furniture and fixtures. 

May 17, 2016

Paul Johnson: Making plywood sexy

By KC Eisenberg

We don't often give plywood much credit. It's usually covered up with other wood, bearing loads and building boxes but not really getting much attention. Local carpenter Paul Johnson changes that dynamic and crafts amazing things with this otherwise basic material. Paul posseses the uncommon ability to make plywood sexy.

Paul is a dedicated patron of our FSC-certified plywood products. He uses our AC-grade and maple plywoods for his custom cabinetry and built-in projects, each of which demonstrate his keen attention to detail and the fine quality of his craftsmanship.

Oftentimes the plywood receives a sleek coat of paint, but Paul also likes to use our pre-finished maple plywood for the cabinet boxes and interiors. Recently he also used our Willamette Valley Walnut architectural plywood for a built-in media unit, highlighting its exquisite book-matched patterns, framing it with solid walnut lumber, and finishing it with OSMO PolyxOil.

Paul excels at collaborating with clients to tuck custom cabinetry into a home's nooks and crannies, turning otherwise awkward void spaces into functional and beautiful storage areas. He says, "I want to make everything fit exactly and make sure no space is wasted."

Paul is unusual among general contractors in that he builds and installs most of the cabinetry and finish work himself. "I want to be here by myself doing all this stuff, paying attention through the entire process," he says. This hands-on ownership and close attention to detail is evident in Paul's work, as seen in the photos below.

You can view more of Paul's work here:

All photos credit Nina Lee Johnson.

May 11, 2016

Fieldwork Design gets familiar with local wood

By KC Eisenberg

It’s one thing to specify a type of wood for a design project. It’s quite another to get to know that wood, to put a chunk of it up to a sawblade and learn how it behaves, how it feels in your hands, and what it has to say about finishes. The design team at Fieldwork Design love this process of getting familiar with the woods they use for their design projects.

Fieldwork approaches each project individually, designing and building unique fixtures with materials that are carefully selected for each space. The design team conceptualizes the space and then works with their in-house woodshop to build one-of-a-kind furniture pieces, light fixtures, and architectural features for it.

One of Fieldwork's designers, Tim Fouch, goes through phases with the woods he selects for his projects. He recently went through an oak phase, incorporating our Oregon white oak architectural plywood and solid lumber into several residential and commercial projects. In each of these projects, he paired the oak with different materials, giving each space a completely different look even though the same wood was used. At Upper Left Roasters in SE Portland, large surfaces covered in wide planks of oak join copper-stained concrete and glossy white objects for a crisp, modern feel. For a tech office build-out in Portland, oak was stained deep black or arranged in elaborately angled windowframes for a hip, young aesthetic to match the company's branding – the same wood in both projects, but expressed in vastly different ways.

Right now Tim’s team is exploring juniper, using it for a massive outdoor bench at Doernbecher Children’s Hospital and potentially for footbridges throughout Forest Park. Tim chose juniper for these projects because of its legendary durability, but when he got a piece of the wood into his hands and under a sander he was surprised by the beauty of the grain and the colors of the wood.

We’re eager to see the beautiful and trend-setting ways Fieldwork expresses juniper and our other exceptional wood products in their future projects.

You can view more of Fieldwork's work here.

Photo at top: The detail of the custom solid oak tables made for Upper Left Roasters.
Photos below: Evidence of Tim's Oregon white oak phase. Upper Left Roasters showcases wide planks of Oregon white oak on its service counter and the soffits above; the BeFunky office in NE Portland features black-stained white oak and custom architectural features made by Fieldwork's fabrication shop.

All photos by Brian Walker Lee Photography.

April 20, 2016

Top 2 Designs for Easy Juniper Raised Beds

By KC Eisenberg

Juniper lumber is an ideal wood for building raised garden beds. It is long-lasting, chemical-free, eco-friendly, and naturally beautiful. Here are our Top 2 ways to build fast and easy raised beds using this wood.

1. The Economy Box: This simple design for a 4' x 2' raised bed uses 4 pieces of 2"x6"x8' juniper lumber, screwed together at the corners with exterior-grade screws. This box can be built with our surfaced juniper lumber for a more polished look (see photo at left) or with our rough landscaping lumber for a more rustic look (photo in middle). This design is lightweight and easy to handle. It is also well-suited for small garden spaces. The design can be adjusted to make different dimensions of beds or can be built with 4"x4" posts at the corners instead of the 2"x6" dimension (see photo at right).

2. The Hardware-Free Box: Our hefty 5x5 and 6x6 juniper landscaping timbers can be stacked in an overlapping pattern at the corners and filled with dirt for raised beds. The large timbers generally provide enough weight that screws or additional hardware are not necessary (see photos below). This design is best for low-impact areas where children or pets will not be climbing on them. (For additional support, holes can be drilled vertically into the corners of the posts so metal rods can be inserted to prevent movement). 

April 13, 2016

Top 3 Ways to Use Campground Blue Pine

By KC Eisenberg

We're all familiar with pine paneling on the walls. It's a well-known rustic look, evocative of mountain lodges and the Wild West. But what else can we do with it? In what new and interesting ways can pine be expressed? 

Our Campground Blue Pine is known for its exceptional color patterns. It earns its name: Because of the mountain pine beetle, the wood has incredible blue striping that pops against the vanilla tones of the pine. It looks fantastic in modern spaces, especially when paired with concrete, white tile, or stainless steel.

Here are three of our favorite ways to show off this gorgeous wood:

1. Countertops: Our Campground Blue Pine makes gorgeous countertops and butcher block surfaces! We love this lightweight, easy-to-mill surface when used in modern, sleek spaces like the ADU shown below. This ADU was designed by Polyphon and built by JRA and uses our Campground Blue Pine for its countertops, flooring, and trim.

2. Floors: Campground Blue Pine is a lightweight, inexpensive option for solid wood flooring that adds color and interest. It is available in standard widths and wide plank styles, too!

3. Architectural panels: Blue pine is a sleek and modern choice for retail spaces and reception desks. We love the Torzo panels that were milled into ultra-durable, ultra-modern, and very memorable doors and accent walls that are shown in the commercial space below. Torzo infuses our Campground Blue Pine with acrylic at their factory in Woodburn, OR. The resulting panels are suitable for high-impact commercial installations including flooring, table tops, and wall cladding (check out more photos here).

April 07, 2016

Jonathan Nussbaum: Making Local Wood Work

By KC Eisenberg

The first thing you feel when entering Jonathan Nussbaum's woodshop is the palpable passion that fills the space: Jonathan's passion for craftsmanship and, above all, his passion for wood. Jonathan handcrafts bespoke pieces of heirloom-quality furniture using responsibly harvested lumber sourced from members of the Build Local Alliance, including Sustainable Northwest Wood.

Jonathan is an unlikely woodworker. He formerly worked as a rafting guide, floating boats down the rapids of the Rogue, Clackamas, and other landmark rivers of the Pacific Northwest. He found himself frustrated at the responses of paddlers when they passed one of the many clearcuts on the hillsides flanking the Rogue. If we can't get forestry right in Oregon, the land of trees, Jonathan mused, where can we? What we need is more businesses that demonstrate responsible forestry can work!

So a few years later he embarked on a woodworking career, committed to using local, responsibly harvested wood as the core of his work, not as an aftermarket add-on. Despite having no professional furniture-making experience, he pursued an apprenticeship with master furnituremaker Kai Fuhrmann until Kai relented and hired him. At the time, he was "so green it's almost embarrassing; you don't know what you don't know," he says, but he dedicated himself to learning the craft and, a few years later, established his own shop to focus exclusively on the local, beautiful woods that first ignited his passion for woodworking. 

On the day I visited, Jonathan was busy working on a custom madrone dining table with Dutch pull-out leaves that are concealed beneath the table top when not in use. He was also crafting a set of chairs and benches to match. Jonathan described his process of custom-fitting the chairs to his clients, who were almost resigned to having uncomfortable chairs as up to that point they had been unable to find something that suited both of them due to their different heights.

“Chairs are like blue jeans," Jonathan says. "There are a lot of points of contact and the fit is very personal. Once you’ve sat in a chair that truly fits, you never want to give it up.”

Jonathan used an adjustable prototype to find a height, width, depth, tilt and back support shape that will comfortably fit both of their frames. Jonathan uses traditional techniques like Mortise & Tenon joinery and bent laminations for curved parts like chair back slats and a sharp curve in the table legs connectors.

He and his clients visited our warehouse to hand-select the colorful pieces of madrone for the tabletop, benches, and chair backs, choosing pieces for their book-match patterns and for the sculptural quality of the mineral streaking in the wood. 

Jonathan has been a customer of Sustainable Northwest Wood since 2009. We're grateful to work with him as we pursue our shared goal of transforming the market for local wood products.

Click here to view more of Jonathan's work.

Photos above: Jonathan uses a prototype to demonstrate the frame-fitting design of the custom chairs; the unfinished madrone tabletop with its exquisite colors and patterns
Photos below: Jonathan's custom design for the madrone table and bench with the extension leaves concealed beneath the table top; the sheets of madrone waiting to be bent laminated into curved table and bench leg connectos. These were sliced from 4/4 and 8/4 lumber!

April 06, 2016

New Product: Kiln-Dried Surfaced Juniper Lumber

By KC Eisenberg

This spring we're rolling out a new product for landscaping and garden projects: Kiln-dried surfaced juniper lumber. These boards are surfaced on all four sides with eased edges for a cleaner, more refined look than our rough-sawn landscape timbers typically offer. 

The surfacing also brings out the beautiful figure and interesting character that is typical for juniper. These are #2 Grade juniper so they will have more character than our #1 juniper decking.

These boards are a nominal 2"x6" dimension and available in 8' lengths, with an 1/8" radius eased edge.